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Trucks · FH MK II

Volvo Trucks FH 540 MK II tuning file (16.1 L, 397 kW)

16.1 L · 397 kW / 532 hp · Euro 3, Euro 5 · ECU TRW VOLVO EMS2, TRW VOLVO EMS2.2 V01, TRW VOLVO EMS2.2 V02 +3

Stage 1, DTC and emission-related tuning files for the Volvo Trucks FH 540 MK II, read and written with New Genius, Trasdata, KESS3. Exclusively for dealers and tuning professionals.

Machine data

Brand
Volvo Trucks
Model
FH 540 MK II
Series / type
FH MK II
Division
Trucks
Engine
16.1 L
Rated power
397 kW · 540 PS · 532 hp
Emission stage
Euro 3, Euro 5
ECU
TRW VOLVO EMS2, TRW VOLVO EMS2.2 V01, TRW VOLVO EMS2.2 V02, TRW EMS2 DXI, TRW EMS2.2, TRW EMS2.2 Gen2
Engine code
D16E, D16G

KESS3 / Powergate

YearVersionECUKESS3PowergateFunctions
200616 540 16.1LEngine D16ETRW EMS2 DXIOBDBOOT–ReadClone
200916 540 16.1LEngine D16GTRW EMS2.2MPC5554OBDBENCHBOOT–Clone
201216 540 16.1LEngine D16GTRW EMS2.2 Gen2MPC5554BENCHBOOT–Clone

Source: Alientech KESS3 / Powergate vehicle list, 14.10.2026. How KESS3 is used on off-highway machines.

New Genius / New Trasdata

YearEmission stageECUNew Genius (OBD)New Trasdata
–Euro 3TRW VOLVO EMS2not listedsupported · plugin 138
–Euro 5TRW VOLVO EMS2.2 V01FLASH_0281 · write onlybench mode · plugin 1603 / 1651 / 246
–Euro 5TRW VOLVO EMS2.2 V02FLASH_0281 · write onlybench mode · plugin 1624 / 1634 / 1653

Source: Dimsport application list, release 06.10.2026. Emission stages are shortened as in that list.

Other tools

AutoTuner
ECU family not listedMatched by ECU name against the AutoTuner compatibility list of 13.10.2026. Support differs by brand, so check before quoting. AutoTuner on agricultural and construction machines.

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